Key word: DTF powder, COPES, Film/Web Adhesives
AY-COPES series hot melt adhesives have excellent laundry resistance and good dry cleaning resistance, and have a strong bonding effect on chemical fiber fabrics. They are suitable for all kinds of interlining, fabric lamination, heat transfer printing, luggage, shoe materials & hats, electrostatic flocking and etc. COPES granules are produced by hot melt coating, hot melt spraying, hot melt casting and other processes to produce hot melt adhesive film, web and tape. They are widely used in zipper fabric glue, packaging materials, reflective materials, automotive interiors, home textiles, decorative materials & filter materials and etc.
| Product no. | Melting range | Melt Index (160℃/21.18N) g/10min |
washing resistance | ||||
|---|---|---|---|---|---|---|---|
| DSC(℃) | Optical(℃) | 40℃ | 60℃ | 90℃ | |||
| AY-8501 | 105-115 | 110-120 | 20-35 | 1 | 2 | ◇ | |
| AY-8510 | 105-115 | 110-120 | 10-15 | 1 | 2 | ◇ | |
| AY-8511 | 95-105 | 100-110 | 10-20 | 1 | 2 | ◇ | |
| AY-8512 | 105-115 | 110-120 | 10-15 | 1 | 1 | 3 | |
| AY-8540 | 145-150 | 150-155 | 15-25 | 1 | 1 | 2 | |
Functional Role for Industrial Coating and Fabric Bonding
COPES Granule serves as a specialized hot melt adhesive feedstock, tailored for manufacturers requiring consistent quality in adhesive films, webs, and tapes. It is engineered for professionals in textile lamination, interlining, and heat transfer printing processes, providing strong adhesion particularly on chemical fiber fabrics. The product supports downstream processing with adaptability for customized blends, enabling technical teams to optimize bonding strength and durability according to application demands. This solution targets users in apparel, automotive interiors, and home textile production who prioritize precise performance and process compatibility.
Technical Composition and Adhesion Properties
This product features a granule form of COPES powder, facilitating precise dosing and uniform melting during coating, spraying, or casting operations. The formulation ensures excellent laundry resistance and good dry-cleaning resistance, critical for end-use durability in fabrics exposed to frequent washing cycles. The granule composition allows stable viscosity control and uniform film formation, vital for producing adhesive tapes and webs with consistent quality. These measurable performance factors render the product suitable for various industrial bonding lines requiring both chemical resistance and mechanical strength.
Industry Applications and Operational Benefits
COPES Granule integrates seamlessly into manufacturing workflows for luggage, footwear, automotive interiors, home textiles, and reflective materials. Its compatibility with diverse substrates enables reliable laminations and interlinings that meet industrial standards. In applications such as heat transfer printing and fabric bonding, the adhesive’s resistance to washing and cleaning processes ensures long-term product integrity. Manufacturers benefit from the granule’s adaptability, leveraging the customized hot melt adhesive powder capabilities to tailor properties aligned with market-specific requirements and sustainability commitments.
Product Advantages
Innovative Structural Design for Process Integration
The granule format of COPES Granule is designed for efficient integration into hot-melt coating, spraying, and casting systems, supporting modular processing lines. This COPES hot melt powder structure facilitates precise blending and consistent melting behavior, reducing waste and enhancing operational control. The product’s physical properties align with industry equipment standards, permitting easy retrofit and scalable production. By enabling customization of adhesive characteristics, it improves system flexibility in technical manufacturing environments focused on chemical fiber fabrics and specialty textiles.
Enhanced Performance Delivering Consistent Durability
COPES Granule achieves a balance of strong bonding strength and chemical resistance, essential for long-life textile applications. Its excellent laundry resistance combined with good dry-cleaning resistance assures reliable adhesion under repeated stress. The product provides consistent performance in demanding industrial contexts, simplifying quality control procedures. Operational usability is increased through its processing stability, supporting continuous production with reduced downtime, thereby maximizing return on investment for manufacturers handling fabric lamination and tape production.
Use Scenarios
Application in Automotive Interior Fabrication
In automotive interior manufacturing, COPES Granule performs a critical role in bonding fabrics and trim laminations that demand long-term durability and resistance to environmental stress. Operating within a complex production environment, the adhesive granules are processed into films or tapes for precise lamination, maintaining strong adhesion on synthetic fiber substrates. The product meets compliance factors related to heat resistance and washing durability, crucial for vehicle interior materials. Its integration into coating and spraying lines enhances workflow efficiency, delivering consistent adhesive layers aligned with automotive quality standards.
Role in Footwear and Luggage Materials Assembly
The footwear and luggage industries require adhesives that ensure structural integrity while enduring mechanical wear and exposure to cleaning processes. COPES Granule supports these operational demands by providing a robust bonding agent compatible with various material laminations including synthetic textiles and decorative overlays. Its technical advantage lies in excellent adhesion retention after repeated laundering, which is critical for product lifespan. Incorporated into assembly lines via hot-melt coating and casting, it streamlines bonding steps, enabling manufacturers to optimize assembly times and uphold product quality in compliance with industry regulations.
About Us
Our vision is to become a global leader in the hot melt adhesive industry, pioneering innovative, eco-friendly solutions that enhance everyday life. By leveraging cutting-edge technology and sustainable practices, we aim to set new standards in product quality and environmental stewardship. We aspire to be the preferred partner for customers worldwide, known for our commitment to excellence, innovation, and sustainability.
Partner with us for reliable, high-performance hot melt adhesives. Contact our technical team for expert help!
FAQ
What applications are suitable for COPES Granule hot melt adhesives?
COPES Granule is designed as a versatile feedstock for producing adhesive film, web, and tape via coating, spraying, and casting. It supports fabric lamination, interlining, heat transfer printing, and bonding in sectors such as footwear, luggage, automotive interiors, home textiles, and reflective materials, leveraging strong bonding on chemical fibers with excellent durability.
Can COPES Granule be customized to fit specific manufacturing requirements?
Yes, COPES Granule offers customized hot melt adhesive powder options through OEM/ODM support, allowing manufacturers to tailor adhesion strength, melting properties, and processing characteristics. This flexibility makes it ideal for users needing specific performance criteria in their hot melt adhesive applications.
What are the storage and handling recommendations for COPES Granule?
COPES Granule, as a COPES hot melt powder, should be stored in a cool, dry environment to maintain its performance properties. Avoid exposure to moisture and extreme temperatures before use. Proper handling ensures consistent adhesion results during hot-melt coating, spraying, or casting operations, crucial for maintaining process reliability.
How does COPES Granule perform in terms of durability and resistance?
The AY-COPES series within COPES Granule offers excellent laundry resistance and good dry-cleaning resistance, ensuring strong, durable bonds on chemical fiber fabrics. These properties make it suitable for applications requiring long-lasting adhesion in textiles and related industries while maintaining performance through repeated maintenance cycles.
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