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TPU Medical Film

TPU Medical Film is a high-performance thermoplastic polyurethane film specially developed for medical and healthcare applications. Combining excellent flexibility, high bonding strength, and outstanding chemical resistance, it provides a reliable solution for medical dressings, fixation patches, surgical drapes, and wearable healthcare products.

 

Application:

  • Surgical Drape
  • Navel Patch
  • Acue Patch
  • Securing of Indwelling Needle

Technical parameters

 

TPU Medicl Film

 

ProductNo. AppearanceForm Performance testing Storageconditions

(for reference only)

          ⁄             ⁄   Tensile Strength

(Mpa

Elongation break

(%)

Peel coefficien

(tN/5cm)

Temperature

(℃)

Humidity

(RH%)

AY-AE611 Mist surface flat film >12 >300 0.04-0.08 0-40 <80
AY-AG612 Mist surface flat film >12 >350 0.13-0.25 0-40 <80
AY-WA611 Mist surface flat film >12 >350 0.23-0.33 0-40 <80
AY-WA612 Mist surface flat film >10 >350 0.04-0.1 0-40 <80

 

 

Engineered Performance for Advanced Medical Applications

TPU Medical Film is developed to meet the demanding requirements of modern healthcare products that require flexibility, durability, and skin-contact performance. Featuring tensile strength values exceeding 10–12 MPa and elongation at break above 300–350%, the film combines excellent mechanical stability with outstanding elasticity. This balance allows medical devices and dressings to maintain structural integrity while adapting comfortably to body movement. Available in multiple peel-force grades, the film provides manufacturers with flexible design options for applications ranging from gentle skin-contact products to secure fixation systems.

Versatile Solutions for Diverse Healthcare Products

The combination of strength, elasticity, and controlled release performance makes TPU Medical Film suitable for a broad range of medical and healthcare products. It can be utilized in wound dressings, surgical fixation products, wearable monitoring devices, medical tapes, and protective healthcare materials. The film’s ability to conform closely to body contours while maintaining mechanical performance supports long-term wear applications and enhances user comfort. Multiple product grades enable manufacturers to select the most appropriate film solution based on application requirements, processing conditions, and end-user expectations.

Stable Storage and Manufacturing Performance

To maintain optimal product quality, TPU Medical Film is recommended for storage under temperatures between 0°C and 40°C with relative humidity below 80%. Under appropriate storage conditions, the material retains its physical properties and processing stability, helping manufacturers achieve consistent production results. The reliable performance profile and flexible customization capabilities make TPU Medical Film an ideal material choice for advanced medical product development and large-scale healthcare manufacturing.

 

 

Product Advantages

 

Superior Comfort and Skin Compatibility

TPU Medical Film is specifically engineered for medical and healthcare applications that require direct and prolonged skin contact. Its soft, lightweight, and highly flexible structure allows the film to conform naturally to the body’s contours, ensuring a comfortable fit even during extended wear. The material moves with the skin and helps reduce discomfort caused by friction or stiffness, making it ideal for applications where patient comfort is essential.

 

Reliable Material Solution Provider

As healthcare technologies continue to advance, manufacturers require materials that can meet increasingly demanding performance standards. TPU Medical Film provides a dependable solution for a wide range of medical and healthcare products. Combining durability, flexibility, and protective properties, it supports the development of innovative products designed for both clinical and home healthcare environments.

From advanced wound dressings and fixation systems to wearable monitoring devices and protective medical products, TPU Medical Film helps manufacturers improve product functionality while meeting the evolving expectations of healthcare professionals and patients worldwide.

 

 

Use Scenarios

 

Wound Care and Advanced Dressings

TPU Medical Film is widely used in transparent wound dressings, post-operative dressings, hydrocolloid dressings, and other advanced wound care products. The film forms an effective barrier against water, bacteria, dust, and external contaminants, helping to protect the wound from infection and environmental exposure. Its soft and flexible structure enables the dressing to conform closely to different areas of the body, including joints and irregular surfaces, ensuring reliable adhesion and freedom of movement during daily activities.

 

Surgical and Clinical Protection

TPU Medical Film is commonly used in disposable surgical drapes, protective medical barriers, and infection-control products. The film’s waterproof properties help prevent the penetration of liquids, blood, and bodily fluids, reducing the risk of cross-contamination during medical procedures. Its excellent mechanical strength and flexibility allow it to maintain reliable protection while remaining easy to handle and process. TPU Medical Film also serves as a protective layer in various medical consumables, helping healthcare providers maintain hygienic conditions and improve patient safety.

 

Remarks

The data presented in this data sheet represent typical properties and are based upon currently available knowledge. This information does not relieve the user of the need to confirm the data and suitability with their own tests. Aoyu assumes to no liability.

 

 

 

About Us

 

Zhejiang Aoyu New Material Technology Co., Ltd.,  is a provider of R&D and manufacturing services for TPU medical films. We focus on providing high-precision film solutions for medical devices, wound care, surgical protection, and smart wearable medical devices. Leveraging our profound materials science expertise and high-standard clean manufacturing processes, we are committed to empowering the high-quality upgrading of the global healthcare industry through innovative “medical film” product updates.

Aoyu’s production area features a comprehensive MES smart factory system, DCS central control system, and intelligent safety positioning system. Utilizing energy-saving and eco-friendly steam heat energy, Aoyu exemplifies an intelligent and eco-friendly automated production model in China. Quality and consistency are at the core of our manufacturing philosophy. From raw material selection to finished product inspection, every production stage is carefully controlled to ensure stable performance and reliable quality. Our manufacturing processes are designed to support large-scale production while maintaining the precision required for medical-grade applications.

 

Contact our technical team for expert help or request a custom production plan now.

 

 

FAQ

 

Is TPU medical film suitable for long-term skin contact?

TPU Medical Film is designed with patient comfort in mind and is widely used in products that require direct skin contact for extended periods. Its soft, flexible, and skin-friendly characteristics help improve wearing comfort while maintaining the performance requirements of medical applications.

 

 Is the TPU medical film waterproof?

TPU Medical Film provides an effective waterproof barrier that helps protect wounds, medical devices, and healthcare products from water, liquids, and external contaminants. This protective function is particularly valuable in wound care and clinical environments where hygiene and protection are essential.

 

Can TPU Medical Film be customized?

Yes. We offer customized solutions based on specific application requirements, including film thickness, width, roll length, transparency, surface finish, mechanical properties, and other performance characteristics. Our technical team works closely with customers to develop tailored solutions for different medical products.

 

 

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